High Voltage Electric Vehicle Safety & Technical Training
ElektroModula Sdn. Bhd. (EMSB) has been certified to conduct training as the appointed technical partner for TÜV Rheinland Malaysia for the High Voltage Electric Vehicle (HVEV) Safety & Technical Training. This certification is based on the globally recognized HVEV safety and technical syllabus. As the appointed technical partner, EMSB is proud to organize the following training programs:
HVEV Safety & Technical Training Level 1
HVEV Safety & Technical Training Level 2
HVEV Safety & Technical Training Level 3
We are committed to providing top-tier training to ensure the highest standards of safety and technical expertise in the HVEV industry.
Overview HVEV Safety & Technical Training
In the context of Malaysia’s growing electric vehicle (EV) market, this comprehensive training program equips personnel ranging from management teams, engineers & automotive technicians with the knowledge and skills needed to safely handle High-Voltage systems in EVs and hybrid vehicles. By learning to work with correct Personal Protective Equipment (PPE), work procedures and tools, repairs and maintenance tasks could be carried confidently and safely. Moreover, the training provides a globally recognized certificate, enhancing the professional credentials of participants.
This certification is particularly valuable in Malaysia, where the demand for skilled EV technicians is rapidly increasing as the country transitions towards cleaner and more sustainable transportation solutions. The program also includes practical, hands-on sessions and interactive exercises, ensuring that participants gain real-world experience and are well-prepared to tackle the challenges of working with High-Voltage systems. Overall, the High Voltage Electric Vehicle Safety & Technical Training by EMSB under the purview of TÜV Rheinland Malaysia not only promotes safety and efficiency in the automotive industry but also supports Malaysia’s commitment to reducing carbon emissions and fostering a greener future.
The High Voltage Electric Vehicle (HVEV) Level 1 training program is designed to provide participants with a comprehensive understanding of the fundamental principles of electrical engineering and measurements in circuits related to electric and hybrid vehicles.
This essential course covers:
• General types of electric and hybrid vehicles
• Structure and operation principles
• Risk identification and hazard management
• Safe handling of high voltage systems
Participants will also learn to use Personal Protective Equipment (PPE), measurement tools (such as voltmeters and megger testers), and other appropriate tools for working on electric and hybrid vehicles through demonstration.
At end of the program participants would be accessed through an independent written examination graded & certified by TÜV Rheinland.
This certification is a crucial step for anyone looking to advance in the field of electric and hybrid vehicle technology.
This essential course covers:
• General types of electric and hybrid vehicles
• Structure and operation principles
• Risk identification and hazard management
• Safe handling of high voltage systems
Participants will also learn to use Personal Protective Equipment (PPE), measurement tools (such as voltmeters and megger testers), and other appropriate tools for working on electric and hybrid vehicles through demonstration.
At end of the program participants would be accessed through an independent written examination graded & certified by TÜV Rheinland.
This certification is a crucial step for anyone looking to advance in the field of electric and hybrid vehicle technology.
Increased Awareness: Gain an in-depth understanding of HV systems and legal responsibilities, ensuring safe and compliant operations.
Enhanced Safety: Learn about the Personal Protective Equipment (PPE), tools, and general equipment required, along with the associated risks and hazards of working with DC High Voltage systems.
Operational Proficiency: Acquire the ability to operate HV vehicles safely and understand their structure and principles of operation.
Interactive Learning: Engage with enriching and interactive course content designed to promote compliance and proficiency in high voltage safety
Enhanced Safety: Learn about the Personal Protective Equipment (PPE), tools, and general equipment required, along with the associated risks and hazards of working with DC High Voltage systems.
Operational Proficiency: Acquire the ability to operate HV vehicles safely and understand their structure and principles of operation.
Interactive Learning: Engage with enriching and interactive course content designed to promote compliance and proficiency in high voltage safety
This training is ideal for individuals looking to deepen their knowledge in electric vehicle technology, especially those who work with high voltage systems, including:
• Management Personnel (automotive assembly factories, service centres, Public Transport Operators (PTO), Public Transport Authorities (PTA) etc.)
• EV Operators (Electric Bus, Special Purpose Vehicles & General Electric Vehicles drivers/operators)
• Automotive Technicians and Engineers
• Automotive Electricians
• Health and Safety Managers
• Vehicle Dismantlers and Recovery Operators
• Students (Engineering, Technical & Vocational)
• Business Leaders
• General Public
• Management Personnel (automotive assembly factories, service centres, Public Transport Operators (PTO), Public Transport Authorities (PTA) etc.)
• EV Operators (Electric Bus, Special Purpose Vehicles & General Electric Vehicles drivers/operators)
• Automotive Technicians and Engineers
• Automotive Electricians
• Health and Safety Managers
• Vehicle Dismantlers and Recovery Operators
• Students (Engineering, Technical & Vocational)
• Business Leaders
• General Public
General and basic understanding of electric vehicle technology and high voltage systems. Prior experience in automotive technology is advantageous but not mandatory.
Our HVEV LEVEL 1 training program offers comprehensive coverage on essential high voltage safety topics, including:
• Overview of electric vehicle technology
• Principles of electrical engineering and measurements in electrical circuit
• Identification and understanding of common features and differences between vehicle types
• Use and maintenance of Personal Protective Equipment (PPE)
• Demonstrate the use of voltage testers
• Legal responsibilities and compliance
• Testing for HV, depowering/isolating the vehicle, moving and towing, best practices, and battery (HV and auxiliary) location on the vehicle and storage
This program is designed to equip participants with the knowledge and skills necessary to safely and effectively work with high voltage systems in electric and hybrid vehicles.
• Overview of electric vehicle technology
• Principles of electrical engineering and measurements in electrical circuit
• Identification and understanding of common features and differences between vehicle types
• Use and maintenance of Personal Protective Equipment (PPE)
• Demonstrate the use of voltage testers
• Legal responsibilities and compliance
• Testing for HV, depowering/isolating the vehicle, moving and towing, best practices, and battery (HV and auxiliary) location on the vehicle and storage
This program is designed to equip participants with the knowledge and skills necessary to safely and effectively work with high voltage systems in electric and hybrid vehicles.
- Duration: 4 hours (half day)
- Method: Face to Face
- Assessment: Written Examination
- Certificates: Attendance (All participants) & Certification from TÜV Rheinland (*examination questionnaire, examination markings & certification will be done solely by TÜV Rheinland. Participants results: PASS/FAIL would be emailed individually)
HVEV Safety & Technical Training Level 1
RM 900 4 HOURS (HALF DAY)
* for training conducted at EMSB premises
** additional charges apply for training at customer premises
The High Voltage Electric Vehicle (HVEV) Level 2 training program builds on the foundational knowledge from Level 1, providing participants with comprehensive expertise in electric and hybrid vehicles. This program delves deeper into the types of electric motors, traction batteries, electrical hazards, safety, and international standards governing EVs.
This course covers:
• Basics of EV, HEV, PHEV & PHV
• High Voltage System & Layout
• High Voltage Components (AC-DC Chargers/Inverters, HV Cables, Electric Motors, Traction Batteries, Motor Control Modules, Maintenance/Service Switches, Charging Ports & Protocols, etc.)
• Electrical Hazards
• PPE & Safety Working Instructions
• First Aid & Assistance
• HV Protection Measures in EVs
Participants will engage in hands-on demonstrations with actual EVs, gaining crucial knowledge and skills for working in "non-live" and "live" scenarios.
Upon successful completion, participants will undergo an independent written examination graded and certified by TÜV Rheinland, earning the HVEV Level 2 certification.
This course covers:
• Basics of EV, HEV, PHEV & PHV
• High Voltage System & Layout
• High Voltage Components (AC-DC Chargers/Inverters, HV Cables, Electric Motors, Traction Batteries, Motor Control Modules, Maintenance/Service Switches, Charging Ports & Protocols, etc.)
• Electrical Hazards
• PPE & Safety Working Instructions
• First Aid & Assistance
• HV Protection Measures in EVs
Participants will engage in hands-on demonstrations with actual EVs, gaining crucial knowledge and skills for working in "non-live" and "live" scenarios.
Upon successful completion, participants will undergo an independent written examination graded and certified by TÜV Rheinland, earning the HVEV Level 2 certification.
Learn to safely carry out the removal and replacement of high voltage components in electric and hybrid vehicles that have been made safe.
This includes the powertrain, cooling systems, heating, ventilation and air conditioning systems.
This includes the powertrain, cooling systems, heating, ventilation and air conditioning systems.
This course is ideal for:
• EV Operators (Electric Bus, Special Purpose Vehicles & General Electric Vehicles drivers/operators)
• Automotive Technicians and Engineers
• Automotive Electricians
• Health and Safety Managers
• Vehicle Dismantlers and Recovery Operators
• Students (Engineering, Technical & Vocational)
• EV Operators (Electric Bus, Special Purpose Vehicles & General Electric Vehicles drivers/operators)
• Automotive Technicians and Engineers
• Automotive Electricians
• Health and Safety Managers
• Vehicle Dismantlers and Recovery Operators
• Students (Engineering, Technical & Vocational)
Each candidate should have completed (and passed) the High Voltage Electric Vehicle Safety & Technical Training Level 1 from TÜV Rheinland
Our HVEV Level 2 training program offers participants a recap of the contents of Level 1, learn about HVEV governing laws & standards, specific components and how they operate, shutdown procedures and vehicle re instatement post service or repair that also includes a demonstration from the Trainer plus:
• Explanation on different types of EV and HEV
• Risks and hazards associated with electric and hybrid vehicles
• Function, working and safety of electric motor & traction battery
• Cause and effect of electrical hazards
• Responsibility of electrical safety work (legal responsibilities and compliance)
• Function and usage of each PPE & tools plus demonstration
• Safety and protection implemented on EV’s
• Demonstration first aid and assistance if HV accident occurs
This Level 2 program would further develop participants knowledge and skills necessary to safely and effectively work with high voltage systems in electric and hybrid vehicles.
• Explanation on different types of EV and HEV
• Risks and hazards associated with electric and hybrid vehicles
• Function, working and safety of electric motor & traction battery
• Cause and effect of electrical hazards
• Responsibility of electrical safety work (legal responsibilities and compliance)
• Function and usage of each PPE & tools plus demonstration
• Safety and protection implemented on EV’s
• Demonstration first aid and assistance if HV accident occurs
This Level 2 program would further develop participants knowledge and skills necessary to safely and effectively work with high voltage systems in electric and hybrid vehicles.
- Duration: 16 hours ( 2 days)
- Method: Face to Face
- Assessment: Written Examination
- Certificates: Attendance (all participants) & Professional Level 2 HVEV Certification from TÜV Rheinland (*examination questionnaire, examination markings & certification will be done solely by TÜV Rheinland. Participants results: PASS/FAIL would be emailed individually)
HVEV Safety & Technical Training Level 2
RM 2,200 16 HOURS (2 DAYS)
* for training conducted at EMSB premises
** additional charges apply for training at customer premises
The High Voltage Electric Vehicle (HVEV) Level 3 training program further builds upon the comprehensive knowledge and expertise gained in Level 2. This advanced program focuses on risk management, the obligations and responsibilities of various personnel, and the preparation of an EV for repairs and troubleshooting.
This course covers:
• Risk Management (Residual Risks & Hierarchy of Controls)
• Technical Responsibilities
• Management Responsibilities
• Case Study
• Practical Demonstration
• Steps to prepare an EV for diagnosis & service
Participants will be required to demonstrate their understanding and ability to safely work on EVs through a practical assessment. This includes performing a 15-minute practical demonstration, which will be evaluated by TÜV Rheinland to be graded and certified, earning the HVEV Level 3 certification.
This course covers:
• Risk Management (Residual Risks & Hierarchy of Controls)
• Technical Responsibilities
• Management Responsibilities
• Case Study
• Practical Demonstration
• Steps to prepare an EV for diagnosis & service
Participants will be required to demonstrate their understanding and ability to safely work on EVs through a practical assessment. This includes performing a 15-minute practical demonstration, which will be evaluated by TÜV Rheinland to be graded and certified, earning the HVEV Level 3 certification.
This program offers advanced risk management skills, a comprehensive understanding of responsibilities in EV maintenance, and hands-on experience in EV preparation, diagnosis, and service. With certification from TÜV Rheinland, participants can enhance their professional credentials, making this an essential step for career advancement in the EV industry.
This course is suitable for anyone involved in the diagnosis and repair of electric and hybrid vehicles. This includes:
• Service and repair technicians
• Diagnostic technicians
• Experienced and qualified automotive technicians
• Workshop manager
• Vehicle conversion specialist
• Large vehicle manufacturer
• Service and repair technicians
• Diagnostic technicians
• Experienced and qualified automotive technicians
• Workshop manager
• Vehicle conversion specialist
• Large vehicle manufacturer
Each candidate should have completed (and passed) the High Voltage Electric Vehicle Safety & Technical Training Level 2 from TÜV Rheinland
Our HVEV Level 3 training program offers participants focus on advanced risk management, technical and management responsibilities, and practical demonstrations. Here's an outline of the HVEV Level 3 training program:
• Understanding residual risks and hierarchy of controls
• Detailed responsibilities for technicians
• Responsibilities for management personnel
• Analysing real-world scenarios
• Hands-on practice in preparing an EV for diagnosis and service
• Detailed procedures for safe and effective service
• Practical demonstration
• Understanding residual risks and hierarchy of controls
• Detailed responsibilities for technicians
• Responsibilities for management personnel
• Analysing real-world scenarios
• Hands-on practice in preparing an EV for diagnosis and service
• Detailed procedures for safe and effective service
• Practical demonstration
- Duration: 16 hours ( 2 days)
- Method: Face to Face
- Assessment: Practical Demonstration Assessment
- Certificates: Attendance & Professional Level 3 HVEV Certification from TÜV Rheinland (*15 minutes by each participant to demonstrate Practical Assessment on actual EV witnessed and assessed by TÜV Rheinland. Participants results: PASS/FAIL would be emailed individually)
HVEV Safety & Technical Training Level 3
RM 2,400 8 HOURS (1 DAY)
* for training conducted at EMSB premises
** additional charges apply for training at customer premises